APPLICATION
CONSTRUCTION
EXPANDED POLYSTYRENE
What we do
Applications of Construction Moulds
NPPF’s Expanded Polystyrene (EPS) construction moulds offer innovative, lightweight, and cost-effective solutions for forming complex architectural elements and concrete structures. With high precision and adaptability, EPS moulds simplify the casting process, reduce labor costs, and ensure superior surface finishes for parapets, domes, arches, and more. These moulds are ideal for both decorative and structural purposes in modern construction.
Parapet Moulds
How can it help my business?
EPS parapet moulds are used to shape decorative or protective parapet elements on building rooftops and ledges. They enable consistent replication of complex profiles in concrete or Glass Reinforced Concrete (GRC).
Advantages & Benefits:
- Lightweight for easy handling and installation
- Customizable shapes and sizes
- Reduces formwork labor and time
- Reusable with high dimensional accuracy
Domes
How can it help my business?
EPS moulds simplify the construction of architectural domes, commonly used in mosques, villas, and public buildings. These moulds allow precise shaping with significantly reduced structural load.
Advantages & Benefits:
- Rapid dome formation with minimal reinforcement
- Reduces dead load on the structure
- Supports complex geometries and smooth finishes
- Ideal for decorative and functional domes
Parapet Design
How can it help my business?
Beyond basic parapet moulds, NPPF offers custom EPS solutions for parapet design featuring intricate profiles, cornices, and detailing that enhance architectural aesthetics.
Advantages & Benefits:
- Flexible design possibilities
- Seamless integration with external façades
- Supports traditional and modern architectural themes
- Weather-resistant with proper coating
Arches
How can it help my business?
EPS moulds make it easier to produce arched elements for doorways, windows, corridors, and facades. These moulds eliminate the need for traditional, labor-intensive arch formwork.
Advantages & Benefits:
- Fast and precise construction of curves and arches
- Lightweight and easy to position on-site
- Consistent output with minimal surface finishing required
- Enhances design aesthetics at lower costs
Concrete Casting Moulds
How can it help my business?
EPS moulds are widely used in casting various concrete components, including columns, balustrades, panels, and cladding units. They enable mass production with uniform shapes and smooth finishes.
Advantages & Benefits:
- Accurate casting with excellent finish
- Cost-effective for both small and large batches
- Disposable or reusable based on the project need
- Speeds up project timelines and reduces material waste
Piling and Guide Walls
How can it help my business?
EPS is ideal for forming guide walls in piling and foundation construction. It maintains alignment and reduces the need for heavy shuttering.
Advantages & Benefits:
- Simplifies guide wall formation
- Lightweight compared to traditional formwork
- Easy to shape and adapt to various depths
- Enhances worksite safety and efficiency
Shuttering & Dead Shuttering
How can it help my business?
EPS is used in both temporary and permanent (dead) shuttering for concrete formwork. It supports the casting process while reducing the overall construction weight.
Advantages & Benefits:
- No removal needed in dead shuttering applications
- Reduces labor and time on formwork dismantling
- Insulating properties improve energy efficiency
- Versatile and adaptable to structural needs
Smart Construction with EPS: Built For Performance
EPS is a lightweight yet strong solution used across major construction applications. It supports infrastructure projects like road widening, rail embankments, and airport runways by offering a stable, easy-to-install alternative to traditional fill materials.
In stadiums and theaters, EPS simplifies seating construction with pre-cut blocks that are easy to shape and position. It also serves as a void former in concrete slabs, reducing weight and material use without sacrificing strength.
For residential and commercial builds, EPS helps raise floor levels and stabilize landscaping, all while being easy to handle and install. Designed for the GCC’s climate, EPS offers excellent thermal insulation and structural reliability — making it a smart, versatile choice for the region’s demanding construction needs.
Need help?
Get in touch with us today and let one of our professionals help you out!
For enquiries, please call
+971 (0)4 880 2005
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